A MAGNETIC SENSOR PROTOTYPE FOR DETECTING METAL PARTICLES IN INDUSTRIAL FLUIDS


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Elhan Y.

V-INTERNATIONAL BAKU CONFERENCE ON SCIENTIFIC RESEARCH, Baku, Azerbaijan, 11 December 2024, pp.386-392, (Full Text)

  • Publication Type: Conference Paper / Full Text
  • City: Baku
  • Country: Azerbaijan
  • Page Numbers: pp.386-392
  • Open Archive Collection: AVESIS Open Access Collection
  • Yıldız Technical University Affiliated: Yes

Abstract

Unwanted metal particles in industrial fluids can damage machinery and equipment that operate with these fluids. These particles can have a frictional and abrasive effect on machine parts, especially those with precise tolerances, causing corrosion, premature wear and breakdown of machines. In this study, a magnetic sensor prototype is introduced, designed to detect such particles within an industrial fluid. The proposed prototype is based on an LC oscillator circuit integrated with a planar coil architecture, sensitive to magnetic changes caused by metal particles. The sensing surface comprises a planar coil fabricated using standard printed circuit board manufacturing techniques. A manually controllable desktop testing setup was established in a laboratory environment to evaluate the detection capability of the sensor. Metal particles were passed through a hose over the planar coil, causing shifts in the resonance frequency of the LC oscillator. These frequency changes were measured using an integrated converter and a microcontroller unit, enabling precise monitoring of the variations. Simultaneous measurements were analyzed graphically, demonstrating the effectiveness of the prototype in detecting metallic particles. Ongoing work focuses on improving the architecture of the prototype to develop a robust device suitable for industrial applications. The implementation of this device in machinery could reduce maintenance costs and extend equipment lifespan.