Design of a climbing robot for corrosion inspection


Tezin Türü: Yüksek Lisans

Tezin Yürütüldüğü Kurum: Yıldız Teknik Üniversitesi, Elektrik-Elektronik Fakültesi, Kontrol Ve Otomasyon Mühendisliği, Türkiye

Tezin Onay Tarihi: 2021

Tezin Dili: İngilizce

Öğrenci: Özgür Acar

Danışman: Claudia Fernanda Yaşar

Özet:

Wall-climbing robots are generally used for dangerous and expensive tasks when performed by humans due to severe conditions. The design, modelling, and control of a wall-climbing robot for tank inspection are presented in this thesis. A novel mechanical design for the system actuation based on a palletized robot with magnetic adhesion is proposed. The magnetic adhesion system is used to attach the robot to a metallic wall. The locomotion of climbing robots still represents challenges when designing control systems for each particular adhesion mechanism. The main goal is to build a light robot that includes all the required hardware, mechanism, actuators, and sensors that will allow for the use of reliable control systems and inspection tasks.

The sensor and acquisition system for robot navigation is explained in this thesis. A sensory-data strategy with a sensor fusion is used to estimate the actual position of the robot. To track the required trajectories sensor measurements and the robot kinematics are used, along with a Kalman filter, which, in turn, would enhance the motion control strategy, making the system robust to the possible disturbances and noise. A camera-based inspection system is part of the sensory system but is used for inspection purposes.

The robot system was designed with the capability of climbing metallic vertical sheets. Experiments confirmed a successful performance of system mechanics, sensory fusion strategy, and the control performance for robot locomotion and adhesion. This climbing robot has demonstrated the capability to follow an accurate reference on a vertical wall. The robotic application is endowed with a camera system that can detect, process, classify corrosion figures, and present classification results on a monitory diagnostic system.

Finally, to fulfil the high robustness requirements, a control method is based on the design of a PD controller and an observer, in which the overall disturbance, Coulomb friction, and sudden changes of the inertia, are estimated and then compensated. A robust motion control strategy for the climbing robot mobility that uses DC motors is explained. This method is part of a preliminary study to design advanced motion controllers for a climbing strategy. The controller is still under development, but some designs from the availed literature and initial simulations have been performed with successful results.  Simulations of the control strategy were carried out using Matlab/Simulink. Further work aims at validating advanced control methods for climbing robots under high disturbances coming from magnetic, Coulomb, and gravity forces.