In situ dissolution–reprecipitation of TiC in SLM-fabricated functionally graded 316L/TiC composites: microstructural evidence and strengthening mechanisms


Chiniforoush E., Yazdani S., Jandaghi M. R., Moverare J.

Materials and Design, cilt.260, 2025 (SCI-Expanded, Scopus)

  • Yayın Türü: Makale / Tam Makale
  • Cilt numarası: 260
  • Basım Tarihi: 2025
  • Doi Numarası: 10.1016/j.matdes.2025.115009
  • Dergi Adı: Materials and Design
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Chimica, Compendex, INSPEC, Directory of Open Access Journals
  • Anahtar Kelimeler: 316L stainless steel, Dissolution–reprecipitation mechanism, Functionally graded materials (FGM), Grain refinement, Particle size effect, Selective laser melting (SLM), Titanium carbide (TiC) reinforcement
  • Yıldız Teknik Üniversitesi Adresli: Hayır

Özet

This study provides the first direct multimodal evidence of dissolution and reprecipitation of TiC during selective laser melting (SLM) of 316L/TiC composites. Functionally graded samples were fabricated with a three-layer architecture: pure 316L SS (L1), 316L + 10 wt% fine TiC (L2), and 316L + 10 wt% coarse TiC (L3). Defect-free samples thereby enabled an isolated study of the particle-size effects on solidification, phase evolution, and strengthening mechanisms. EBSD revealed a transition from coarse columnar grains in L1 to fully equiaxed grains in L2, driven by TiC-induced heterogeneous nucleation and Zener pinning. High-resolution SEM, XRD, and EDS confirmed two distinct populations of secondary TiC: fragmentation-derived intragranular particles (∼100–300 nm) and nanoscale intergranular precipitates formed via dissolution–reprecipitation. Fine TiC reinforcement yielded the most refined microstructure, with the highest high-angle grain boundary fraction (96.6 %). Fine-TiC composites achieved the highest yield strength (847 ± 18 MPa) and ultimate tensile strength (1042 ± 10 MPa), representing ∼ 90 % and ∼ 62 % improvements over pure 316L, respectively, with reduced ductility. Strengthening arose from grain refinement (Hall–Petch), Orowan looping, and load transfer. These results clarify the particle-size-dependent mechanisms governing microstructure–property relationships in SLM-fabricated metal-matrix-composites (MMCs) and offer guidelines for reinforcement engineering.