OPTIMAL POROSITY SELECTION FOR ENHANCED MELTING AND SOLIDIFICATION PERFORMANCE IN METAL FOAM-ENHANCED PCM STORAGE SYSTEMS


Iachachene F., Cheradi H., Dalkiliç A. S.

Scientific works/Elmi eserler, vol.1, no.1, pp.1-10, 2026 (Conference Book)

Abstract

This work presents a numerical investigation of the melting and solidification processes of the phase change material (PCM) Paraffin 25X embedded in an aluminum metal foam square cavity subjected to a constant heat flux. The mathematical model is based on the enthalpy–porosity approach proposed by Voller to simulate phase change phenomena and on the Darcy–Brinkman–Forchheimer formulation to describe fluid flow through the porous medium. The governing equations are solved using the finite volume method implemented. The influence of metal foam porosity (ε = 0.80, 0.84, 0.88, and 0.92) on the thermal and energetic performance of the latent heat storage system is systematically analyzed during both charging (melting) and discharging (solidification) stages. The results indicate that lower porosity enhances heat transfer and reduces phase-change time owing to the higher effective thermal conductivity of the composite medium, whereas higher porosity increases the amount of stored thermal energy. To identify the most efficient configuration, a multi-objective optimization based on the Pareto front is performed. The analysis reveals that a porosity of ε = 0.88 provides the best compromise between heat transfer enhancement and energy storage capacity, making it the optimal configuration for both melting and solidification processes and thus ensuring the highest overall performance of the thermal energy storage system.