Comprehensive analysis of tool wear, surface roughness and chip morphology in sustainable turning of Inconel-601 alloy


Korkmaz M. E., Gupta M. K., Günay M., Boy M., Yaşar N., Demirsöz R., ...More

Journal of Manufacturing Processes, vol.103, pp.156-167, 2023 (SCI-Expanded, Scopus) identifier identifier

  • Publication Type: Article / Article
  • Volume: 103
  • Publication Date: 2023
  • Doi Number: 10.1016/j.jmapro.2023.08.026
  • Journal Name: Journal of Manufacturing Processes
  • Journal Indexes: Science Citation Index Expanded (SCI-EXPANDED), Scopus, ABI/INFORM, Compendex, INSPEC
  • Page Numbers: pp.156-167
  • Keywords: Cooling, Surface roughness, Sustainable manufacturing, Tool wear, Tribology
  • Yıldız Technical University Affiliated: No

Abstract

The objective of this research was to explore the impact of various cooling conditions on machinability, as potential alternatives to traditional cooling methods. To achieve this aim, a series of experiments were performed, where dry machining, minimum quantity lubrication (MQL), nanofluids, cryogenic (cryo) cooling, and hybrid cooling (cryo+nano MQL) methods were tested. Under distinct nanofluids conditions hBN(0.2 %) + graphene(0.2 %) performed well and overall cryo+nano MQL produced better result in terms of tool wear, microhardness, surface and chip morphology. The results demonstrated that the cooling effect of the Cryo-MQL regime, which maintains the cutting temperature at a tolerable level and preserves the lubricant performance of the MQL, is the cause of the lowest Vb value of 90 μm.