Effects of boron doping and pre-heat treatment on the stabilization of tetragonal zirconia in sol-gel-derived ZrO2–SiO2 glass–ceramics


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Çelik Y., Buluç A. F., Turan S., ERSUNDU A. E., ÇELİKBİLEK ERSUNDU M.

Journal of Materials Science, vol.61, no.15, pp.10050-10066, 2026 (SCI-Expanded, Scopus) identifier identifier

  • Publication Type: Article / Article
  • Volume: 61 Issue: 15
  • Publication Date: 2026
  • Doi Number: 10.1007/s10853-026-12452-1
  • Journal Name: Journal of Materials Science
  • Journal Indexes: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Chemical Abstracts Core, Chimica, Compendex, INSPEC, MEDLINE, Public Affairs Index
  • Page Numbers: pp.10050-10066
  • Yıldız Technical University Affiliated: Yes

Abstract

The long-term performance of zirconia-based glass–ceramics in structural applications, such as restorative dentistry, depends on phase stability, controlled microstructure, and optimized mechanical properties. This study systematically examines the effects of boron doping and pre-heat treatment on the phase evolution, microstructure, and hardness of sol-gel-derived ZrO2–SiO2 glass–ceramics. Xerogel powders containing boron (1–4 mol%) were pre-treated at 650–1000 °C and consolidated by spark plasma sintering. Boron addition promoted tetragonal ZrO2 stabilization, while pre-heat treatment enabled controlled crystallization and grain growth. The 2 mol% boron-doped sample showed the highest hardness (7.88 GPa), ~ 6% higher than the undoped composition at 900 °C. Excessive boron addition at higher temperatures slightly reduced hardness due to lower density. Moderate boron doping effectively stabilizes tetragonal zirconia and tailors microstructure through a simple, scalable, and cost-efficient route, offering a promising strategy for high-performance zirconia-based glass–ceramics in structural and dental applications.