Fiber-Reinforced One-Part Geopolymer Mortars Incorporating Red Mud, Ceramic Powder, and MgO: Performance Under Different Curing Regimes and Curing-Based Environmental Assessment
Polymers, cilt.18, sa.16, 2026 (SCI-Expanded, Scopus)
- Yayın Türü: Makale / Tam Makale
- Cilt numarası: 18 Sayı: 16
- Basım Tarihi: 2026
- Doi Numarası: 10.3390/polym18162023
- Dergi Adı: Polymers
- Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Chemical Abstracts Core, Compendex, INSPEC, Academic Search Ultimate (EBSCO), Engineering Source (EBSCO), Materials Science & Engineering Collection (ProQuest), Technology Collection (ProQuest)
- Anahtar Kelimeler: durability, heat curing, industrial by-products, life cycle assessment, MgO, micro-fibers, one-part geopolymer
- Yıldız Teknik Üniversitesi Adresli: Evet
Özet
Featured Application: The developed one-part geopolymer mortar may be considered for precast or wear-exposed mortar products that can benefit from one-part alkali activation and fiber reinforcement. Its use in repair mortars, overlays, paving, or other service applications remains conditional on further testing of storage stability, open time, bond strength, shrinkage, cracking, freeze-thaw resistance, and substrate compatibility. One-part geopolymer mortars provide an alternative to cementitious materials by using dry activators and industrial by-products. This study evaluated a multi-precursor matrix containing slag, fly ash, ceramic powder, red mud, and 5% MgO, reinforced with polyvinyl alcohol (PVA), basalt, or micro-steel fibers at 0.4% and 0.8% by volume. Specimens were cured at 20 ± 2 °C or at 80 °C for 24 h and assessed for flowability, mechanical properties, ultrasonic pulse velocity (UPV), Böhme abrasion, 24 h water absorption, and sorptivity. XRD, FTIR, and SEM/EDS were used only to compare by heat-cured mixtures. The results showed that at 28-day, heat curing increased compressive strength by 39.5–71.8%, flexural strength by 29.2–134.4%, and UPV by 20.5–36.4%, while reducing sorptivity by 12.2–35.7% relative to ambient curing. PVA reduced flowability likely because of its hydrophilic surface and high surface area. For 0.8PVA, the flow diameter was 23.6% below the reference, whereas the 28-day heat-cured flexural strength reached 7.5 MPa, with the lowest abrasion thickness loss of 0.63 mm. Micro-steel mixtures maintained compressive strength comparable to the reference, reaching 72–73 MPa at 28-day. Heat curing reduced water absorption in PVA and basalt mixtures, whereas the reference and micro-steel mixtures showed insignificant change. Microstructural analyses suggested the formation of a more compact and reacted aluminosilicate matrix under heat-cured conditions. A screening life-cycle assessment, limited to the non-fiber-reinforced reference matrix, showed that heat-curing increased global warming potential by 7.6%, while the two solid activators contributed approximately 45% of the ambient-cured reference GWP. The findings indicate that heat curing significantly enhances the performance of one-part geopolymers, while fiber selection provides additional mechanical and durability improvements.