Experimental Evaluation of Phase Change Materials on the Cooling Performance of Cylindrical Battery Modules


KARAGÖZ Y., PUSAT Ş., Arda L., ERTÜRK E., Yalçın Ş., Taşçıoğlu İ.

Batteries, cilt.12, sa.9, 2026 (SCI-Expanded, Scopus)

  • Yayın Türü: Makale / Tam Makale
  • Cilt numarası: 12 Sayı: 9
  • Basım Tarihi: 2026
  • Doi Numarası: 10.3390/batteries12090333
  • Dergi Adı: Batteries
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Aerospace Database, Applied Science & Technology Source, Compendex, INSPEC, Directory of Open Access Journals, Materials Science & Engineering Collection (ProQuest), Technology Collection (ProQuest)
  • Anahtar Kelimeler: battery cooling, CO2 saving potential, economic analysis, PCM, performance test
  • Yıldız Teknik Üniversitesi Adresli: Evet

Özet

This study involved connecting four 18650 cylindrical lithium-ion batteries in series. An ABS structure produced using a 3D printer was then filled with salt hydrate phase change material (PCM). The batteries were then tested in two separate systems: one containing PCM and one without. In the PCM-enhanced system, the maximum surface temperature did not exceed 46 °C during discharge at a constant current of 8 A, corresponding to a discharge rate of 2.85 C. In the PCM-free system, the maximum surface temperature reached 66.3 °C under the same discharge condition. This resulted in improved battery performance by reducing temperature rise and enhancing discharge behavior under high-rate operating conditions. Furthermore, using PCM increased the batteries’ energy output by 20% during discharge at a constant 2.85 C rate. Finally, a techno-economic and environmental analysis was conducted to assess the system’s suitability for micro-mobility applications with a 1 kWh capacity. The system reached the break-even point in 4 years and 2 months, indicating that it is economical and feasible.