Biomechanical effects of attachment designs in maxillary first molar mesialization with clear aligners: a finite element study


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Vatansever R., Gurel H. G., Koç O.

Progress in Orthodontics, vol.26, no.1, 2025 (SCI-Expanded, Scopus) identifier identifier identifier

  • Publication Type: Article / Article
  • Volume: 26 Issue: 1
  • Publication Date: 2025
  • Doi Number: 10.1186/s40510-025-00578-y
  • Journal Name: Progress in Orthodontics
  • Journal Indexes: Science Citation Index Expanded (SCI-EXPANDED), Scopus, MEDLINE, Directory of Open Access Journals
  • Keywords: Biomechanics, Clear aligners, Finite element analysis, Molar mesialization, Orthodontic attachments
  • Open Archive Collection: AVESIS Open Access Collection
  • Yıldız Technical University Affiliated: Yes

Abstract

Background: Clear aligners face biomechanical limitations in complex tooth movements, particularly first molar mesialization, despite attachment use. Finite element analysis (FEA) can elucidate optimal attachment designs for force delivery. Objectives: To compare displacement patterns and stress distribution during maxillary first molar mesialization using four attachment designs via 3D FEA. Methods: A maxillary model (MRI-derived) was created with periodontal ligament (PDL), alveolar bone, and clear aligner (0.75 mm thickness). Five scenarios were simulated: no attachment (Model-I), vertical rectangular (Model-II), horizontal rectangular (Model-III), optimized double semi-ellipsoidal (Model-IV), and Yin-Yang attachments (Model-V). Mesial displacement (0.5 mm) was applied, and deformation/stress were analyzed using ANSYS Workbench. Results: Model-IV (optimized attachment) demonstrated the least first molar tipping, evidenced by its lowest total mesial crown displacement (0.319 mm), and provided the best mesiodistal control. Conversely, Model-I (no attachment) exhibited the highest tipping, with a total mesial crown displacement of 0.376 mm. Yin-Yang attachments (Model-V) significantly reduced buccal displacement by 92% compared to Model-I. Horizontal rectangular attachments minimized rotational movement. Conclusions: Optimized double semi-ellipsoidal attachments provide superior first molar mesialization control, while Yin-Yang designs enhance buccal-lingual stability. Attachment geometry critically influences aligner efficacy.