38th International Conference of Polymer Processing Society, Sankt Gallen, İsviçre, 22 - 26 Mayıs 2023, ss.463
In packaging industry, the most promising biopolymers such as thermoplastic starch (TPS),
polybutylene succinate (PBS), polylactic acid (PLA), and polybutylene adipate-co-terephthalate (PBAT),
polycaprolactone (PCL), and polyhydroxyalkanoate (PHA), are used due to their potential
biodegradable, sustainability and zero carbon footprint emissions instead of
nonbiodegradable/fossil-derived polymers. For example, thermoplastic starch has oxygen and carbon
dioxide permeability are better than moisture permeability, but in terms of mechanical and barrier
properties, it is below the limit values compare to traditional industrial packaging applications. That’s
why TPS is tried to usable in the packaging industry by compounded with other biopolymers, and
additives, coating or laminated to improve its weak properties. Recently, the coating technology of
new generation packaging films with bio-based materials has attracted a lot of attention. Cellulose
nanocrystals (CNCs), which is one of these providers, has an important place in packaging preserving
thanks to its oxygen and moisture transmission performance, durability features and ecologically
friendly features.
In this study, the biopolymer-based flexible laminated packaging films were produced by using
different commercial biopolymers such as TPS, PBS, PLA PBAT, PCL, and PHA. Firstly, biopolymers were
compounded within the maximum rate 1,25 phr of adipic acid and a polymeric epoxy-based chain
extender in the twin screw extruder and then turned into a film helping by the blown film extruder.
On the other hand, the paper was coated by 3-5 gsm of two different CNCs-based solution which has
barrier properties against oxygen and moisture. According to optimum CNCs solution coating gsm
range on paper were defined. Our biopolymer films were laminated with CNCs solution coated paper
using a water-based compostable adhesive. The effect of CNCs solution coating on barrier properties
of packaging films and mechanical & barrier comparison of different laminated/non-laminated film
structures were investigated.