Recycling and utilization of cobalt, nickel, and manganese from black mass of spent Li-Ion batteries for supercapacitor applications


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Onar O., Yasa S., Aydın O., Birol B., Gençten M.

SEPARATION AND PURIFICATION TECHNOLOGY, vol.378, no.Part-2, pp.1-14, 2025 (SCI-Expanded, Scopus) identifier

  • Publication Type: Article / Article
  • Volume: 378 Issue: Part-2
  • Publication Date: 2025
  • Doi Number: 10.1016/j.seppur.2025.134695
  • Journal Name: SEPARATION AND PURIFICATION TECHNOLOGY
  • Journal Indexes: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Academic Search Premier, Aerospace Database, Biotechnology Research Abstracts, Chemical Abstracts Core, Chimica, Communication Abstracts, Compendex, INSPEC, Metadex, Pollution Abstracts, Civil Engineering Abstracts
  • Page Numbers: pp.1-14
  • Open Archive Collection: AVESIS Open Access Collection
  • Yıldız Technical University Affiliated: Yes

Abstract

In this study, a supercapacitor cathode electrode material was produced by recycling the black mass from spent Li-ion batteries, utilizing nickel, cobalt, and manganese compounds recovered from the recycling process. During the leaching process of the black mass powder, H2SO4 and a fixed 10 vol% H2O2 solution were used as the leaching medium. The effects of different acid molarities and leaching durations on the leaching efficiency were investigated. Cobalt/nickel/manganese hydroxide (CNMOH) and cobalt/nickel/manganese oxide (CNMO) were synthesized through conversion and used as cathode electrode materials in asymmetric supercapacitors. The areal capacitance values of CNMOH and CNMO electrodes were determined as 1219 mF/cm2 and 333 mF/cm2 at a scan rate of 5 mV/s in three elecrode system. The areal and spesific capacitance of the CNMOH//G coin-cell asymmetric supercapacitor at a scan rate of 5 mV/s were determined to be 252 mF/cm2 and 50.8 F/g respectively. The areal and spesific capacitance of the CNMO//G coin-cell asymmetric supercapacitor were also found as 223.17 mF/cm2 and 50 F/g respectively. Additionally, at a current density of 1 mA/cm2, the energy density of 7 Wh/kg and power density of 334.35 W/kg for CNMO//G supercapacitor and the energy density of 8.78 Wh/kg and power density of 263.09 W/kg for CNMOH//G supercapacitor were calculated. After 10,000 cycles, both CNMOH//G and CNMO//G supercapacitors retained more than 100 % of their initial capacitance.

In this study, a supercapacitor cathode electrode material was produced by recycling the black mass from spent Li-ion batteries, utilizing nickel, cobalt, and manganese compounds recovered from the recycling process. During the leaching process of the black mass powder, H2SO4 and a fixed 10 vol% H2O2 solution were used as the leaching medium. The effects of different acid molarities and leaching durations on the leaching efficiency were investigated. Cobalt/nickel/manganese hydroxide (CNMOH) and cobalt/nickel/manganese oxide (CNMO) were synthesized through conversion and used as cathode electrode materials in asymmetric supercapacitors. The areal capacitance values of CNMOH and CNMO electrodes were determined as 1219 mF/cm2 and 333 mF/cm2 at a scan rate of 5 mV/s in three elecrode system. The areal and spesific capacitance of the CNMOH//G coin-cell asymmetric supercapacitor at a scan rate of 5 mV/s were determined to be 252 mF/cm2 and 50.8 F/g respectively. The areal and spesific capacitance of the CNMO//G coin-cell asymmetric supercapacitor were also found as 223.17 mF/cm2 and 50 F/g respectively. Additionally, at a current density of 1 mA/cm2, the energy density of 7 Wh/kg and power density of 334.35 W/kg for CNMO//G supercapacitor and the energy density of 8.78 Wh/kg and power density of 263.09 W/kg for CNMOH//G supercapacitor were calculated. After 10,000 cycles, both CNMOH//G and CNMO//G supercapacitors retained more than 100 % of their initial capacitance.