Forming-Based Hybrid Manufacturing Processes
Hybrid Manufacturing Processes: From Micromachining to Additive Manufacturing, De Gruyter, ss.135-158, 2026
- Yayın Türü: Kitapta Bölüm / Araştırma Kitabı
- Basım Tarihi: 2026
- Doi Numarası: 10.1515/9783111704456-006
- Yayınevi: De Gruyter
- Sayfa Sayıları: ss.135-158
- Anahtar Kelimeler: bending, extrusion, forming, hybrid manufacturing, microstructure, plastic deformation
- Yıldız Teknik Üniversitesi Adresli: Evet
Özet
Forming-based hybrid manufacturing represents a strategic integration of traditional forming techniques with auxiliary processes to overcome limitations such as restricted geometries, tool wear, and material formability. Classical methods like forging, deep drawing, extrusion, and incremental forming remain foundational in producing high-strength components with efficient material usage. However, challenges such as high tooling costs, limited flexibility, and springback persist. Hybrid manufacturing addresses these challenges by combining forming with processes including machining, thermal assistance, vibration, or surface treatments, either simultaneously or sequentially. This chapter provides a comprehensive overview of forming-based hybrid manufacturing processes, classifying them into combined, assisted, and sequential types. Combined approaches integrate multiple forming operations, while assisted methods enhance forming through external stimuli like heat or vibration. Sequential strategies coordinate forming with post-processes such as machining or hardening. Applications are illustrated through reviewing and discussing industrial and research case studies involving hybrid incremental forming, draw-forging, extrusion-bending, and hot stamping. These hybrid approaches not only improve dimensional accuracy and surface quality but also extend formability limits and reduce defects. Emphasis is placed on process mechanisms, performance benefits, and material behavior. This chapter underlines the transformative potential of hybrid forming in producing complex, high-performance, and cost-effective components, supporting advanced manufacturing needs.